Title Amorphous Shell Form-generation, Optimization and Robotic Fabrication
Authors 박진호(Park, Jin-Ho) ; 김지원(Kim, Jiwon) ; 정세정(Jung, Sejung)
DOI https://doi.org/10.5659/JAIK.2025.41.10.227
Page pp.227-234
ISSN 2733-6247
Keywords Shell structure; amorphous form; circle packing; daylight simulation; VR; robotic fabrication
Abstract This study develops a fully integrated digital to physical workflow for architectural form generation, simulation, and fabrication, emphasizing computational precision and robotic execution. The process begins with Circle Packing algorithms implemented in Grasshopper to generate conoidal geometries optimized for surface continuity and material efficiency. Iterative daylight simulations were conducted to refine performance with respect to solar penetration and shading, while VR simulations validated spatial legibility and perceptual quality prior to fabrication. For production, an industrial six-axis robotic arm equipped with a hot-wire cutter was deployed to mill expanded polystyrene blocks into large-scale components with high precision. After calibrating and fine-tuning of the hot-wire cutting tool, Robotic toolpath strategies were optimized to reduce material waste and ensure geometric fidelity. The prefabricated units were subsequently assembled on site, achieving structural coherence and fabrication precision. Overall, the study demonstrates the feasibility of a tightly coupled workflow in which parametric design, environmental analysis, and robotic fabrication converge into a continuous design-to-construction pipeline.